Precision-pigmented, highly dispersed masterbatches designed to optimize melt performance and visual appeal across recycled plastic substrates.
How Changzhou Jiazhou Plastic Products solves melt flow index instability and residual odor challenges in Post-Consumer Recycled (PCR) matrix processing.
Standard color masterbatches use low-density virgin carriers that often phase-separate when blended with contaminated recycled PE (containing residual PP or moisture traces). Jiazhou’s recycled PE special masterbatch incorporates maleic anhydride grafted polyethylene (PE-g-MAH) and high-efficiency primary/secondary antioxidant complexes (Irganox 1010/Irgafos 168 equivalent). This creates dual chemical linkages that seal free radicals, reduce melt pressure spikes during film blowing, and prevent pinhole defects.
Protects degraded recycled polymer chains during multi-pass extrusion. Eliminates cross-linking gel formation and prevents yellowing under high processing temperatures.
Engineered with up to 70% organic/inorganic pigment loading using twin-screw dispersion tech to overpower dark, uneven PCR base colorations effortlesslessly.
Custom MFR-matching carriers align the masterbatch rheology precisely with recycled LLDPE, LDPE, or HDPE resin grades for uniform color distribution.
Leveraging Changzhou's world-class chemical cluster to deliver cost-effective, scalable, and quality-controlled masterbatch compounding.
Equipped with 12 continuous high-torque twin-screw extruders featuring loss-in-weight gravimetric feeders, guaranteeing batch-to-batch color delta E < 0.5.
Direct procurement of micro-titanium dioxide and specialized carbon black yields a 15–22% cost advantage over Western compounders without quality compromise.
Integrated logistics near Shanghai and Ningbo ports allows rapid containerized exports to over 100 countries, matching flexible procurement schedules.
Navigating complex international environmental regulations and ensuring smooth customs clearance for multinational brand owners.
Fully compliant with EU SVHC (Substances of Very High Concern) lists. Free from heavy metals, lead, cadmium, and polybrominated diphenyl ethers.
Specialized food-grade masterbatch series engineered for indirect food contact applications, secondary packaging, and agricultural containers.
Global Recycled Standard (GRS) audited chain-of-custody options available, enabling brand owners to claim verified recycled content percentages.
Comprehensive Certificate of Analysis detailing melt index, moisture percentage, and tinting strength dispatched prior to vessel loading.
Key technological shifts driving the next decade of sustainable polyolefin processing.
Traditional carbon black absorbs Near-Infrared (NIR) radiation, making black plastics invisible to optical sorting equipment at recycling plants. Jiazhou's NIR-reflecting black masterbatches allow recycled PE products to be detected and sorted efficiently in municipal waste streams.
PCR polyethylene sourced from post-consumer detergent bottles or agricultural films often retains offensive odors. Next-gen special masterbatches combine porous aluminosilicate scavengers to entrap volatile organic compounds (VOCs) during melt extrusion.
Recycled PE has pre-degraded polymer backbones, making it vulnerable to solar UV exposure. Integrating Hindered Amine Light Stabilizers (HALS) into masterbatch carrier systems extends outdoor product lifespans up to 5+ years for agricultural and municipal products.
Tailored formulations optimized for high-demand converting processes and end-use environments.
Ideal for trash bag liners, courier express bags, and industrial stretch wrap. Provides micro-dispersion that eliminates bubble tear breaks in 10-micron thin film lines.
High carbon black loading (40%-50%) engineered for HDPE pipe extrusion. Ensures high opacity, smooth wall surfaces, and superior environmental stress crack resistance (ESCR).
Formulated with rigid HDPE carriers to enhance impact strength and flexural modulus in logistics pallets, waste bins, and industrial storage containers.
Delivers uniform wall thickness and anti-collapse properties for chemical drums and jerrycans using high-viscosity recycled PE base resins.
Comparative laboratory metrics verifying technical superiority across primary industrial parameters.
| Grade Category | Carrier Resin | Active Content % | MFR (190°C / 2.16kg) | Heat Resistance | Target Application |
|---|---|---|---|---|---|
| PE White PCR Special | Recycled LLDPE | 60% TiO2 (Rutile) | 12 - 18 g/10min | 260°C | Blown Film, Shopping Bags |
| PE Black Industrial | HDPE Grade | 45% High Jetness Carbon Black | 4 - 8 g/10min | 280°C | Drip Irrigation & Corrugated Pipes |
| Special Color PCR Series | Custom PE Match | 30% - 50% Organic Pigment | 8 - 15 g/10min | 240°C - 260°C | Injection Crates, Homeware |
| Desiccant Anti-Foaming | PE Active Carrier | 80% Active CaO Oxide | 15 - 25 g/10min | 260°C | Eliminates Moisture in Recycled Film |
| UV-Stabilized Recycled PE | LLDPE/HDPE | 20% HALS / 30% Pigment | 6 - 12 g/10min | 250°C | Outdoor Agricultural & Geomembranes |
Empowering international plastic processors with direct technical assistance and flexible OEM/ODM manufacturing.
Send us your target resin sample or RAL/Pantone color code. Our colorists formulate an exact optical match calibrated specifically for your recycled base resin tint within 48 hours.
Our senior application engineers provide remote or on-site barrel temperature optimization, screw design recommendations, and dosage adjustments (1% - 4%) for maximum cost efficiency.
To safeguard against global shipping delays, we maintain dedicated safety buffer stocks for long-term contract partners with moisture-proof vacuum packaging.
Expert answers to common engineering and sourcing inquiries regarding recycled PE masterbatch integration.
Select from our benchmark formulations engineered for immediate dispatch and OEM custom production.
